Analysis on Failure of Electroless Nickel Plating Solution Decomposition
2015


 

As electroless nickel decomposing is a common problem, this time we will learn about the causes and notes about it.

 



When the electroless nickel decomposes, the reaction does not only happen on plating articles, but also in the plating solution and the gas evolution would be more than usual. If put a little plating solution in a measuring cylinder, suspended solid grains will appear. At this time, the plating process must be stopped immediately, take out the articles and put them into cold water. And then pump the plating solution through filter into the spare tank, adjust the component and the pH value of the plating solution, and clean the plating tank with 30%~50% of nitric acid. After removing the nickel layer which is inside the tank, the nitric acid solution used to dissolve the nickel layer should be moved to another tank and wait to be used the next time. Then, wash the plating tank with running water and pure water. In the end, pump the plating solution with filter into the plating tank again and have plating when the temperature rise to85. If the plating solution still has decomposition, it is necessary to add stabilizer appropriately and lower the pH value.

 



If pH value of plating liquid were not adjusted appropriately, the decomposition of liquid would be disastrous. That is because when putting alkaline pH regulators too fast into the solution, it will cause partial over-high pH value, and the flocculent Ni(OH) would appear, providing a large amount of solid surface with catalysis. Under the effect of high temperature and high pH value, plenty of black Ni-P particles which the diameter is only 1μm3μwould be generated in the solution within just a few minutes. The area-mass ratio of these particles reach 0.028/g0.76/g. The composition contains are 85%90% of nickel, 10%15% of phosphorus and 1%2% of impurity. Such a wide superficial area will further accelerate the decomposition of solution, which leads to solution invalid. Therefore, don’t adjust the pH value when plating.

 



When the bath solution is decomposing, emergency measures must be taken. Firstly, add glacial acetic acid into the solution, lower pH value to 3.5 or lower. And then pump the solution with filter into the spare tank (or filter directly in the plating tank) to have an adjustment, then it would resume. Adding dilute sulphuric acid can restrain plating solution from decomposition, while the concentration of sodium sulphate will be increased. The sodium acetate produced when adding glacial acetic acid, which is a kind of good buffer agent as well has wider allowance range.

 



According to the market demand, we have researched and developed different kinds of electroless nickel products. Form low-phosphorous, middle-phosphorous to high-phosphorous, we have full series eco-friendly electroless nickel plating products, pre-treatment and traditional electroless nickel products, satisfying you with different kinds and levels application requirements. 

 



1.    HN-1200 Alkaline Plastic Electroless Nickel Plating Process

It is suitable for the general plastic pretreatment process. For its low operating temperature, stable bath solution and easy operating control, it shows superiority on complex workpieces treatment process.

 



2.    HN-1100 Bright Electroless Nickel Plating Process

The bath solution has extremely high resistance against metal impurity. The layer is full bright, with good ductility and weldability.

 



3.    HG-GP (01) Eco-friendly High-phosphorous Electroless Nickel Plating Process

The layer phosphorus content is high, with good corrosion resistance and ductility, can pass the nitric acid etching test. The bath solution is stable and easy to control; has unique additive system and extremely high resistance against metal impurity, can extent the bath solution life. It is suitable for large molds and processes with high wear resistance.

 



4.    HN-2700 Aluminum Alloy Electroless Nickel Plating Process

High malleability of layer, good adhesion for different articles. Stable plating liquid, easy operating control, unique additive system, high tolerance against metal impurities, can extend the working time of liquid.

It has high ductility and good adhesion for different matrixes. The bath solution is stable and easy to control, has unique additive system and high resistance against metal impurity, can extent the bath solution life.

 



5.    HN-2800 Full-bright Electroless Nickel Plating Process

The layer is full bright with good ductility and has good adhesion for different matrixes. The bath solution is stable and easy to control, has unique additive system and high resistance against metal impurity, can extent the bath solution life.

 



6.    HN-LP Eco-friendly Low-phosphorous Electroless Nickel Plating Process

It has good layer ductility and good weldability. The bath solution is stable and easy to control, has unique additive system and high resistance against metal impurity, can extent the bath solution life; does not contain Pb, Cd or Hg, meeting the environmentally friendly requirements.

 



7.    HN-ENW Electroless Nickel Plating Stabilizing Agent for Plastic Plating

It has good stability of bath solution and won’t affect its activity; fine grained deposit and is not easy to have skipping plating, especially suitable for plastic alkaline electroless nickel plating process. It is environmentally friendly and does not contain heavy metals, like Pb, can meet the export standard of some developed countries like EU, America, Japan, etc.