Analysis on Failure of Electroless Nickel Plating Solution Decomposition
As electroless nickel decomposing is a common problem, this time we will learn about the causes and notes about it.
When the
electroless nickel decomposes, the reaction does not only happen on plating
articles, but also in the plating solution and the gas evolution would be more than
usual. If put a little plating solution in a measuring cylinder, suspended
solid grains will appear. At this time, the plating process must be stopped immediately,
take out the articles and put them into cold water. And then pump the plating solution
through filter into the spare tank, adjust the component and the pH value of
the plating solution, and clean the plating tank with 30%~50% of nitric acid. After
removing the nickel layer which is inside the tank, the nitric acid solution
used to dissolve the nickel layer should be moved to another tank and wait to
be used the next time. Then, wash the plating tank with running water and pure
water. In the end, pump the plating solution with filter into the plating tank
again and have plating when the temperature rise to85℃.
If the plating solution still has decomposition, it is necessary to add stabilizer
appropriately and lower the pH value.
If pH value of plating
liquid were not adjusted appropriately, the decomposition of liquid would be disastrous.
That is because when putting alkaline pH regulators too fast into the solution,
it will cause partial over-high pH value, and the flocculent Ni(OH) would appear,
providing a large amount of solid surface with catalysis. Under the effect of
high temperature and high pH value, plenty of black Ni-P particles which the diameter
is only 1μm~3μwould be generated in the solution within just a few minutes. The area-mass
ratio of these particles reach 0.028㎡/g~0.76㎡/g. The composition contains are 85%~90% of nickel, 10%~15% of phosphorus and 1%~2% of impurity. Such a wide superficial
area will further accelerate the decomposition of solution, which leads to
solution invalid. Therefore, don’t adjust the pH value when plating.
When the bath
solution is decomposing, emergency measures must be taken. Firstly, add glacial
acetic acid into the solution, lower pH value to 3.5 or lower. And then pump
the solution with filter into the spare tank (or filter directly in the plating
tank) to have an adjustment, then it would resume. Adding dilute sulphuric acid
can restrain plating solution
from decomposition, while the concentration of sodium sulphate will be increased.
The sodium acetate produced when adding glacial acetic acid, which is a kind of
good buffer agent as well has wider allowance range.
According to the market demand, we
have researched and developed different kinds of electroless nickel products. Form low-phosphorous, middle-phosphorous to high-phosphorous,
we have full series eco-friendly electroless nickel plating products, pre-treatment
and traditional electroless nickel products, satisfying you with different
kinds and levels application requirements.
1. HN-1200 Alkaline Plastic Electroless Nickel
Plating Process
It is
suitable for the general plastic pretreatment process. For its low operating
temperature, stable bath solution and easy operating control, it shows
superiority on complex workpieces treatment process.
2. HN-1100 Bright Electroless Nickel
Plating Process
The bath solution
has extremely high resistance against metal impurity. The layer is full bright,
with good ductility and weldability.
3. HG-GP (01) Eco-friendly High-phosphorous Electroless Nickel Plating Process
The layer phosphorus
content is high, with good corrosion resistance and ductility, can pass the nitric
acid etching test. The bath solution is stable and easy to control; has unique
additive system and extremely high resistance against metal impurity, can extent
the bath solution life. It is suitable for large molds and processes with high
wear resistance.
4. HN-2700 Aluminum Alloy
Electroless Nickel Plating Process
High malleability
of layer, good adhesion for different articles. Stable plating liquid, easy operating
control, unique additive system, high tolerance against metal impurities, can
extend the working time of liquid.
It has high
ductility and good adhesion for different matrixes. The bath solution is stable
and easy to control, has unique additive system and high resistance against
metal impurity, can extent the bath solution life.
5. HN-2800 Full-bright
Electroless Nickel Plating Process
The layer is full
bright with good ductility and has good adhesion for different
matrixes. The bath solution is stable and easy to control, has unique additive
system and high resistance against metal impurity, can extent the bath solution
life.
6. HN-LP Eco-friendly Low-phosphorous Electroless Nickel Plating Process
It has good layer
ductility and good weldability. The bath solution is stable and easy to control,
has unique additive system and high resistance against metal impurity, can
extent the bath solution life; does not contain Pb, Cd or Hg, meeting the
environmentally friendly requirements.
7. HN-ENW Electroless Nickel Plating Stabilizing Agent
for Plastic Plating
It has good stability of bath solution and won’t affect
its activity; fine grained deposit and is not easy to have skipping plating, especially
suitable for plastic alkaline electroless nickel plating process. It is
environmentally friendly and does not contain heavy metals, like Pb, can meet
the export standard of some developed countries like EU, America, Japan, etc.